|PCB Size:||500*260mm||Name:||AOI Machine|
Offline Debugging AOI Inspection Machine with Double Conveyor Design
1. Intelligent double conveyor structure design, the machine with the customer's double conveyor reflow or mounting machine seamless docking, cuts down the consumption.
2.According to the customer's own production demands to choose the double conveyor single vision system or double conveyor two vision system configuration.
3. double conveyor programs can be free to switch & combination to respond to different production needs.
4.Two sets of inspection system can share the database, can output the SPC report.
Easy to operate and multi-function AOI
Different AOI model can be placed at several quality controlling points in SMT line such as to check 2D paste printing quality, check component defects before reflow soldering, check PCBA quality after reflow soldering, and DIP after wave soldering.
Double conveyors design
The first and the fourth conveyor fixed, the second and the third conveyor are adjustable: the inspection size between:50×50mm~510×280mm .
Can customize double conveyors or other more functions according to customer's different request
Add professional character recognition function (OCR/OCV) further enhance the testing precision
The new function first potential PPK analysis process and statistical analysis P-BAP chart can get offset value after reflow, which provide accurate effective reference material for process improvement.
Both double conveyors single head and double heads AOI are pioneered by us
Both double conveyors single head and double heads AOI are pioneered by us, which can joint with other front and rear equipment in SMT seamlessly, save load and unload time to carry out continuous operation to improve productivity
Meanwhile, this equipment can choose a variety of light source using high-speed digital camera to achieve the highest detective capability. This can be placed in multiple stations of SMT line for inspecting such as after print, before reflow and after reflow.
The offline programming software can connect multiple online testing AOI and carry out program debugging without halt to improve efficiency.
Database sharing and statistical functions
All internal AOI are managed via central server, all single machines are in remote control. SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate.
Detailed SPC Analysis Report
|Inspection||Using multiple algorithm synthetically such as WIDM, Color Image contrast technology, Color extracting technology, similarity, two-value handling technology, OCR/OCV, Solder ball inspection, PTH analysis and so on.|
|Camera||Dual Distal and high speed color CCD camera Resolution: 20 um(15um,12um,10um for option)|
|Lamp-house||Dual Ring tower structure, high intensity RGB flash lamp-house|
|Image Processing Speed||0201 Chip||＜9ms|
|Inspection Item||Paste Printing Defects||Misaligned, overflow, insufficient, pasting open, stain|
|Components Defects||Missing, shift, skewed, tombstone,billboard, overturned,reversed polarity, wrong, damage|
|Solder Defects||Overflow, insufficient, short solder, stain|
|Wave Solder Inspect||Overflow, insufficient, short solder, excess solder, solder void|
|PCB conveyor||Dual conveyor & dual visual control system. Two different PCB move into the conveyor and inspect simultaneously. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Conveyor height: 900±20mm|
|PCB sizes||The PCB size in two conveyors: 50×50mm - 500×260mm, can make bigger size according to clients’ demands|
|PCB Thickness||0.3mm – 3.0mm|
|PCB Warp tolerance||＜2mm|
|X,Y platform & Z axis||Driver||AC server|
|Operation System||Microsoft Windows 7*64|
|Controlling & Recognizing||Characteristics||Dual conveyor dual inspection system, can seamless joint with the high-speed dual production line. Set template images real time, count data and error gate value automatically. Multiple marks correction, input CAD date locate the templates automatically, the operator can combine algorithms according to the requirement.|
|Operation||Graphic programming, Chinese, English|
|Offline Programming||Offline programming and Offline debugging|
|Network||NG adaptable, check and correct PCBA defects at repair station|
|Controller||Computer||CPU:Intel dual-core, Memory:16G, Hard disk:1TB|
|Display||23 inch TFT|
|Multi Machine Control||The operator can control multi same machines in the control terminal|
|Power Supply||AC220V, 10%, single phase 5A 50/60HZ, power consumption 1200W with UPS inside|
|Working Environment||Temperature10-40℃, humidity 30-80% RH|
|Air Supply||4-6 bar|